Why produce electronic cards?


The factors outlined below are the key requirements for the entry of e-commerce companies into the field of electronic cards production:
From the production category, the number of required electronic cards is dropped out in the manufacturing companies
Sanctions and non-sales of cards required for the country
Establishing the scientific field needed in the country and gaining knowledge of the design of power plants and ...
Establishing an all-inclusive independence in the field of high-tech industries and acting in line with the slogan of national production, national honor, national independence
And etc.

Ahar Company, as the first supplier of power control electronic cards in the country, since its inception, has been designing and producing control and protection cards and providing the independence of the industrial power-industrial units in the field of electronic technologies. In this regard, it has succeeded in obtaining the approval of Tavanir's technical production office for its production cards.
Designed for all dedicated production cards and cards, the technology of the day is used, and the supply of the required components in the market and the quality of the materials used are always the main concerns of the electronic department. Also, in the process of designing and engineering cards, the following steps are followed and the functions of the transformation and function of the cards are initially obtained and then they are producing the same new card:
Studying and verifying the accuracy of the map with the card in cases where the card is available and otherwise the card is extracted even for multi-layer boards
Mapping and mathematical analysis of card and card design in simulation software and comparing the results of analysis and simulation
Design a new card and compare its performance in simulation software with old card
Create new cards and sample the performance of it and compare it to the performance of the old card by fast samplers
To ensure the correct operation of the production cards, performing all kinds of tests on a card such as the following is part of the test process of the card:
a. Function test
b. Environmental tests according to IEC60068
c. Other cold tests required in the lab
d. Hot tests on units and etc.

Industrial devices are subject to certain conditions. Such as permanent work, inappropriate environmental conditions, noise and high magnetic fields, vibration, high sensitivity and importance, etc.

All this makes the design and construction in the industrial field require special standards and high measurement capability for the parameters Sensitive.

The Ahar Air East Power Company, equipped with an electronics lab and DCS, has been well-equipped to improve the quality of its products and the precision of their operation, and has been working on elaborating electronic cards with the utmost precision.
Common tests performed in this lab include:
High temperature test: One of the most important parameters in the design of industrial circuits. It should be noted that most industrial circuits operate in conditions where the equipment is in a free environment or in a non-isolated environment, and therefore the heating temperature rises in hot weather or industrial conditions.
Low temperature test: This factor is also one of the most important issues in industrial design. The minimum tolerated temperature is the factor that should be considered in most designs.
Moisture: It influences environmental factors that can affect system performance due to the change in electrical conductivity of the circuit.
Vibration: This factor is very important in industrial environments. The performance of more industrial environments is associated with shaking, so failure to pay attention to this factor can cause long-term damage to the circuit and the finite parts.
Noise: Due to high magnetic interactions in industrial environments, all equipment must have a certain level of noise isolation and check the correctness of this by injecting noise on the input and output of the products.
In this regard, the company has succeeded in obtaining the IEC60068 standard from the Iranian Electrical Industries Laboratory for its production cards.
The DCS lab of this company, with its advanced equipment, is an example of a mother lab in the company that has the ability to test and determine the precision for products in the DCS area.


Some of the equipment in this lab include:

List of DCS Lab Equipment of Ahar Power station Services Co.
Order Equipment Name
6ES7-414-4HM14-0AB0 CPU 414FH
6ES7952-1KL00-0AA0 memory card for s7-400
6ES7407-0KA02-0AA0 PS 407 power supply module
6GK443-1Ex20-0XE0 CP 443-1 communication processor
6ES7 400-2JA10-0AA0 UR2-H rack,
6ES7 960-1AA04-0XA0 SYNC SUBMODULE
6ES7321-7BH01-0AB0 digital input
6ES7321-7BH01-0AB0 digital input
6Es7322-1BL00-0AA0 digital output
6ES7331-7KF02-0AB0 analog input
6ES7 332-5HF00-0AB0 analog output
6ES7326-1BK02-0AB0 fail safe digital input
6ES7326-2BF10-0AB0 fail safe digital output
6EP1336-3BA10 power 20A
6EP1961-3BA20 SITOP Redundancy
6ES7153-2BA02-0XB0 Interface module
6ES7392-1AM00-0AA0 Front Connector(40pin)
6ES7392-1AJ00-0AA0 Front Connector(20pin)
6ES7972-0BA12-0XA0 profibus connector
6ES7 195-7HD10-0XA0 active bus
  Panel Equipments

 

Project   Design and manufacture of all types of control unit cards for F5 Mark 1 and 2 Gas turbine control system (Speedtronic)
Employer Power plants of Mashhad, Ghaene, Shariati, Zahedan, Kish, Rey, Afghanistan, Chabahar, Yazd, Bandar Abbas, Bushehr, Khark, Kangan, Konarak and ...
Main producer GE
Card name  
Original country
America
Estimated time  
Delivery Date  

 

Project   Designing, manufacturing and installing Steam Turbine Controller instead of the Woodward 505 turbine control system
Employer Shahid Hasheminejad Refinery (Khangiran)
Main producer  Woodward Co.
Card name  
Original country
America
Estimated time 36 month
Delivery Date  

 

Project   Design and manufacture of input and output modules for YOKOGAWA DCS
Employer General Staff of the South Pars Gas company (SPGC)
Main producer YOKOGAWA Co.
Card name  
Original country
Japan
Estimated time 30 month
Delivery Date  

 

Project   Design and manufacture of Westinghouse unit's excitation cards
Employer Shahid Hasheminejad Refinery (Khangiran)
Main producer Westinghouse Co.
Card name  
Original country
Canada
Estimated time 6 month
Delivery Date  

 

Project   Design and construction of charger's controller,
Employer Zarand power plant in Kerman
Main producer C.A.B. Co.
Card name  
Original country
 
Estimated time 3 month
Delivery Date  

 

Project Design and manufacture of UNITROL 2004, 2010 excitation controller cards for BBC  gas unit
Employer Power Plant of Mashhad
Main producer BROWN BOVERI Co.
Card name  
Original country
Swiss
Estimated time 3 month
Delivery Date  

 

Project   Design and manufacture of Fiat unit's excitation cards
Employer Tabriz Power Plant
Main producer ErcoleMarelli  Co.
Card name  
Original country
Italy
Estimated time 6 month
Delivery Date  

 

Project   Design and manufacture of analog control cards of the Baily
Employer Bandar Abbas Power Plant
Main producer Bailey Co.
Card name  
Original country
America
Estimated time 4 month
Delivery Date  

 

Project Design and manufacturing excitation system cards of AEG units
Employer Kish Power Plant
Main producer AEG-Telefunken Co.
Card name  
Original country
Germany
Estimated time 6 month
Delivery Date  

 

Project Designing and manufacturing Bently nevada vibration cards 7200 series
Employer Shahid Hasheminejad Refinery (Khangiran)
Main producer BENTLY NEVADA Co.
Card name  
Original country
America
Estimated time 4 month
Delivery Date  

 

Project  Design and manufacture of excitation controller card for 3 MW FUJI synchronous motors
Employer Bandar Abbas refinery
Main producer FUJI Co.
Card name  
Original country
Japan
Estimated time 6 month
Delivery Date  

 

Project Designing and manufacturing a complete series of change-over system cards for steam units
Employer Tabriz Power Plant
Main producer
Card name  
Original country
Japan
Estimated time 6 month
Delivery Date  

 

Project Designing and manufacturing control cards for temperature and battery charging of Acec units
Employer Rey Power Plant
Main producer ACEC Co.
Card name  
Original country
 
Estimated time 4 month
Delivery Date  

 

Project Design and construction of Solenoids protection Cards of breakers of steam units
Employer Neka power plant
Main producer ABB Co.
Card name  
Original country
America
Estimated time 3 month
Delivery Date  

 

Project Designing and manufacturing driver cards for Hammer Catler 3kV breakers
Employer Shahid Hasheminejad Refinery (Khangiran)
Main producer Hammer Catler Co.
Card name  
Orginal country
 
Estimated time 4 month
Delivery Date  

 

Project Design and construction of a valve position transducer card
Employer Ramin power plant
Main producer   L.M.Z Co.
Card name  
Original country
Russia
Estimated time 2 month
Delivery Date  

 

Project Design and construction of over current protection cards for 6kV breaker
Employer Toos power plant
Main producer BBC Co.
Card name  
Original country
America
Estimated time 4 month
Delivery Date  

 

Project Designing and manufacturing IGBT Driver Cards for Urban Train Inverter section
Employer Mashhad Urban Train
Main producer SIEMENS Co.
Card name  
Original country
Germany
Estimated time 6 month
Delivery Date  

 

Project Design and construction of an encoder for rolling mills machine
Employer Mashhad Urban Train
Main producer SIEMENS Co.
Card name  
Original country
Germany
Estimated time 4 month
Delivery Date  

 

Project Designing and manufacturing Thermocouple amplifier cards
Employer Dorood power plant
Main producer   ULRICH MATTER AG Co.
Card name  
Original country
Italy
Estimated time 2 month
Delivery Date  

 

Project Design and construction of ABB 6 kV breaker's Driver for Steam Units
Employer Neyshabour and Shariati Power Plants
Main producer ABB Co.
Card name  
Original country
America
Estimated time 4 month
Delivery Date  

 

Project Design and construction of EX200 controller (output pressure control valve) for gas platforms
Employer South Pars Oil & Gas Company
Main producer
Card name  
Original country
Italy
Estimated time 6 month
Delivery Date  

 

Project Design and construction of BRAUN speed protection system
Employer shahid hasheminejad refinery (khangiran)
Main producer BRAUN INSTRUMENT Co.
Card name  
Original country
America
Estimated time 8 month
Delivery Date  

 

 

An electronic card manufacturing team consisting of five teams of top engineering engineers who have a high degree of engineering in electrical engineering, electrical engineering control and computer engineering, as well as a background in the field of manufacturing, manufacturing and reverse engineering of cards, He has managed to build more than 300 types of control and power electronic cards, and has stepped up the process of localization of this knowledge.
This unit is managed directly by the company's manager.

The organizational chart of this unit is as follows:

Power plants: Mashhad, Cain, Shariati, Zahedan, Kish, Rey, Afghanistan, Chabahar, Yazd, Bandar Abbas, Bushehr, Kharg, Kangan, Konarak, Tabriz, Montazer Al-Qaim, Zarand, Kerman, Urmia, Neyshabur, Shahid Rajaei, Khoy, Neka , Ramin, Toos, Doroud, wind power plant Binalood
Refineries: Shahid Hasheminejad, Bandar Abbas Refinery, General Staff of the South Pars (SPGC), Gas Parks of South Pars Oil & Gas Co.
Mashhad urban train
Pars Toos Technical Center
Pak Water Co.
Ferdowsi University of Mashhad