Manufacturing electronic cards

Why produce electronic cards?

The factors outlined below are the key requirements for the entry of e-commerce companies into the field of electronic cards production:
From the production category, the number of required electronic cards is dropped out in the manufacturing companies
Sanctions and non-sales of cards required for the country
Establishing the scientific field needed in the country and gaining knowledge of the design of power plants and ...
Establishing an all-inclusive independence in the field of high-tech industries and acting in line with the slogan of national production, national honor, national independence
And etc.

Ahar Company, as the first supplier of power control electronic cards in the country, since its inception, has been designing and producing control and protection cards and providing the independence of the industrial power-industrial units in the field of electronic technologies. In this regard, it has succeeded in obtaining the approval of Tavanir's technical production office for its production cards.
Designed for all dedicated production cards and cards, the technology of the day is used, and the supply of the required components in the market and the quality of the materials used are always the main concerns of the electronic department. Also, in the process of designing and engineering cards, the following steps are followed and the functions of the transformation and function of the cards are initially obtained and then they are producing the same new card:
Studying and verifying the accuracy of the map with the card in cases where the card is available and otherwise the card is extracted even for multi-layer boards
Mapping and mathematical analysis of card and card design in simulation software and comparing the results of analysis and simulation
Design a new card and compare its performance in simulation software with old card
Create new cards and sample the performance of it and compare it to the performance of the old card by fast samplers
To ensure the correct operation of the production cards, performing all kinds of tests on a card such as the following is part of the test process of the card:
a. Function test
b. Environmental tests according to IEC60068
c. Other cold tests required in the lab
d. Hot tests on units and etc.

Industrial devices are subject to certain conditions. Such as permanent work, inappropriate environmental conditions, noise and high magnetic fields, vibration, high sensitivity and importance, etc.

All this makes the design and construction in the industrial field require special standards and high measurement capability for the parameters Sensitive.

The Ahar Air East Power Company, equipped with an electronics lab and DCS, has been well-equipped to improve the quality of its products and the precision of their operation, and has been working on elaborating electronic cards with the utmost precision.
Common tests performed in this lab include:
High temperature test: One of the most important parameters in the design of industrial circuits. It should be noted that most industrial circuits operate in conditions where the equipment is in a free environment or in a non-isolated environment, and therefore the heating temperature rises in hot weather or industrial conditions.
Low temperature test: This factor is also one of the most important issues in industrial design. The minimum tolerated temperature is the factor that should be considered in most designs.
Moisture: It influences environmental factors that can affect system performance due to the change in electrical conductivity of the circuit.
Vibration: This factor is very important in industrial environments. The performance of more industrial environments is associated with shaking, so failure to pay attention to this factor can cause long-term damage to the circuit and the finite parts.
Noise: Due to high magnetic interactions in industrial environments, all equipment must have a certain level of noise isolation and check the correctness of this by injecting noise on the input and output of the products.
In this regard, the company has succeeded in obtaining the IEC60068 standard from the Iranian Electrical Industries Laboratory for its production cards.
The DCS lab of this company, with its advanced equipment, is an example of a mother lab in the company that has the ability to test and determine the precision for products in the DCS area.

Some of the equipment in this lab include:

List of DCS Lab Equipment of Ahar Power station Services Co.
Order	Equipment Name
6ES7-414-4HM14-0AB0	CPU 414FH
6ES7952-1KL00-0AA0	memory card for s7-400
6ES7407-0KA02-0AA0	PS 407 power supply module
6GK443-1Ex20-0XE0	CP 443-1 communication processor
6ES7 400-2JA10-0AA0	UR2-H rack,
6ES7 960-1AA04-0XA0	SYNC SUBMODULE
6ES7321-7BH01-0AB0	digital input
6ES7321-7BH01-0AB0	digital input
6Es7322-1BL00-0AA0	digital output
6ES7331-7KF02-0AB0	analog input
6ES7 332-5HF00-0AB0	analog output
6ES7326-1BK02-0AB0	fail safe digital input
6ES7326-2BF10-0AB0	fail safe digital output
6EP1336-3BA10	power 20A
6EP1961-3BA20	SITOP Redundancy
6ES7153-2BA02-0XB0	Interface module
6ES7392-1AM00-0AA0	Front Connector(40pin)
6ES7392-1AJ00-0AA0	Front Connector(20pin)
6ES7972-0BA12-0XA0	profibus connector
6ES7 195-7HD10-0XA0	active bus
	Panel Equipments

Project	Design and manufacture of all types of control unit cards for F5 Mark 1 and 2 Gas turbine control system (Speedtronic)
Employer	Power plants of Mashhad, Ghaene, Shariati, Zahedan, Kish, Rey, Afghanistan, Chabahar, Yazd, Bandar Abbas, Bushehr, Khark, Kangan, Konarak and ...
Main producer	GE
Card name
Original country	America
Estimated time
Delivery Date

Project	Designing, manufacturing and installing Steam Turbine Controller instead of the Woodward 505 turbine control system
Employer	Shahid Hasheminejad Refinery (Khangiran)
Main producer	Woodward Co.
Card name
Original country	America
Estimated time	36 month
Delivery Date

Project	Design and manufacture RAMONA I/O modules compatible to YOKOGAWA DCS
Employer	General Staff of the South Pars Gas company (SPGC)
Card name
Estimated time	30 month
Delivery Date

Project	Design and manufacture of Westinghouse unit's excitation cards
Employer	Shahid Hasheminejad Refinery (Khangiran)
Main producer	Westinghouse Co.
Card name
Original country	Canada
Estimated time	6 month
Delivery Date

Project	Design and construction of charger's controller,
Employer	Zarand power plant in Kerman
Main producer	C.A.B. Co.
Card name
Original country
Estimated time	3 month
Delivery Date

Project	Design and manufacture of UNITROL 2004, 2010 excitation controller cards for BBC gas unit
Employer	Power Plant of Mashhad
Main producer	BROWN BOVERI Co.
Card name
Original country	Swiss
Estimated time	3 month
Delivery Date

Project	Design and manufacture of Fiat unit's excitation cards
Employer	Tabriz Power Plant
Main producer	ErcoleMarelli Co.
Card name
Original country	Italy
Estimated time	6 month
Delivery Date

Project	Design and manufacture of analog control cards of the Baily
Employer	Bandar Abbas Power Plant
Main producer	Bailey Co.
Card name
Original country	America
Estimated time	4 month
Delivery Date

Project	Design and manufacturing excitation system cards of AEG units
Employer	Kish Power Plant
Main producer	AEG-Telefunken Co.
Card name
Original country	Germany
Estimated time	6 month
Delivery Date

Project	Designing and manufacturing Bently nevada vibration cards 7200 series
Employer	Shahid Hasheminejad Refinery (Khangiran)
Main producer	BENTLY NEVADA Co.
Card name
Original country	America
Estimated time	4 month
Delivery Date

Project	Design and manufacture of excitation controller card for 3 MW FUJI synchronous motors
Employer	Bandar Abbas refinery
Main producer	FUJI Co.
Card name
Original country	Japan
Estimated time	6 month
Delivery Date

Project	Designing and manufacturing a complete series of change-over system cards for steam units
Employer	Tabriz Power Plant
Main producer
Card name
Original country	Japan
Estimated time	6 month
Delivery Date

Project	Designing and manufacturing control cards for temperature and battery charging of Acec units
Employer	Rey Power Plant
Main producer	ACEC Co.
Card name
Original country
Estimated time	4 month
Delivery Date

Project	Design and construction of Solenoids protection Cards of breakers of steam units
Employer	Neka power plant
Main producer	ABB Co.
Card name
Original country	America
Estimated time	3 month
Delivery Date

Project	Designing and manufacturing driver cards for Hammer Catler 3kV breakers
Employer	Shahid Hasheminejad Refinery (Khangiran)
Main producer	Hammer Catler Co.
Card name
Orginal country
Estimated time	4 month
Delivery Date

Project	Design and construction of a valve position transducer card
Employer	Ramin power plant
Main producer	L.M.Z Co.
Card name
Original country	Russia
Estimated time	2 month
Delivery Date

Project	Design and construction of over current protection cards for 6kV breaker
Employer	Toos power plant
Main producer	BBC Co.
Card name
Original country	America
Estimated time	4 month
Delivery Date

Project	Designing and manufacturing IGBT Driver Cards for Urban Train Inverter section
Employer	Mashhad Urban Train
Main producer	SIEMENS Co.
Card name
Original country	Germany
Estimated time	6 month
Delivery Date

Project	Design and construction of an encoder for rolling mills machine
Employer	Mashhad Urban Train
Main producer	SIEMENS Co.
Card name
Original country	Germany
Estimated time	4 month
Delivery Date

Project	Designing and manufacturing Thermocouple amplifier cards
Employer	Dorood power plant
Main producer	ULRICH MATTER AG Co.
Card name
Original country	Italy
Estimated time	2 month
Delivery Date

Project	Design and construction of ABB 6 kV breaker's Driver for Steam Units
Employer	Neyshabour and Shariati Power Plants
Main producer	ABB Co.
Card name
Original country	America
Estimated time	4 month
Delivery Date

Project	Design and construction of EX200 controller (output pressure control valve) for gas platforms
Employer	South Pars Oil & Gas Company
Main producer
Card name
Original country	Italy
Estimated time	6 month
Delivery Date

Project	Design and construction of BRAUN speed protection system
Employer	shahid hasheminejad refinery (khangiran)
Main producer	BRAUN INSTRUMENT Co.
Card name
Original country	America
Estimated time	8 month
Delivery Date

An electronic card manufacturing team consisting of five teams of top engineering engineers who have a high degree of engineering in electrical engineering, electrical engineering control and computer engineering, as well as a background in the field of manufacturing, manufacturing and reverse engineering of cards, He has managed to build more than 300 types of control and power electronic cards, and has stepped up the process of localization of this knowledge.
This unit is managed directly by the company's manager.

The organizational chart of this unit is as follows:

Power plants: Mashhad, Cain, Shariati, Zahedan, Kish, Rey, Afghanistan, Chabahar, Yazd, Bandar Abbas, Bushehr, Kharg, Kangan, Konarak, Tabriz, Montazer Al-Qaim, Zarand, Kerman, Urmia, Neyshabur, Shahid Rajaei, Khoy, Neka , Ramin, Toos, Doroud, wind power plant Binalood
Refineries: Shahid Hasheminejad, Bandar Abbas Refinery, General Staff of the South Pars (SPGC), Gas Parks of South Pars Oil & Gas Co.
Mashhad urban train
Pars Toos Technical Center
Pak Water Co.
Ferdowsi University of Mashhad

Website design and development by Mammute

Manufacturing electronic cards

Speedtronic Cards List

Manufactured Cards List

OPS Introduction